By the time you read this, Microsoft’s latest attempt at making a decent desktop operating system (I kid, I kid), dubbed Windows 7, will have been released worldwide. I took it upon myself (and my debit card) to build a new computer properly suited for Windows 7, as well as some HTPC/gaming goodness, after receiving this Skribit suggestion. I have always been a fan of Small Form Factor computers, dating back to my old Shuttle SB61G2 (Intel P4) and SN85G4 (AMD Athlon 64) computers. When it came time to plan out my next PC build, I decided to stick with SFF and base the system off of the fairly new Shuttle SX58H7 barebones kit.
The basis for this PC build started out as a simple computer for Internet Explorer 6-8 testing for web development so I didn’t have to rely on VMWare Fusion with Windows setup on my MacBook Pro, which I always found rather annoying. Then this project snowballed into building a media powerhouse and Windows 7 tinkering machine.
Why SFF + Shuttle SX58H7?
Well for one, the Shuttle SX58H7 is the only Core i7-supported SFF created by Shuttle, and one of the only such SFFs out right now (the others are just ugly.. I’m looking at you iBuyPower). That being said, I originally looked at building a regular, non-SFF tower computer. After a few hours of searching for good cases, I gave up and went to the sleek Shuttle SFFs I have loved so much in the past.
Shuttle SFFs are sold as barebones kits. They include the case, power supply, motherboard and CPU cooler; you bring the rest.

The freshly unboxed Shuttle SX58H7 (protective wrap still intact) – Shuttle’s first foray into Core i7
Aside from aesthetics, the SX58H7 boasts much of the same features and more or less all of the performance served up by its full-sized bretheren. It sports a 500 Watt PSU, motherboard with Intel X58 chipset, support for up to 16GB of DDR3, and an onboard SATA RAID controller through the ICH10R southbridge. Historically, Shuttle SFF PCs have had heating and noise issues but recent kits have put those issues to rest.
In short: Never trust a computer you can’t lift. (ref)
Why Core i7?
Intel’s Core i7 platform has been in the early adopter stages for quite a while (released November 2008) and is just now ready for mainstream usage with more reasonable prices, and the typical unrivaled performance associated with Intel’s latest and greatest. (The mobile variant of the Core i7 was deemed the fastest laptop processor ever.) Actually, I take that back; Core i7 is not for mainstream, that’s more along the lines of what Core i5 is for.. but I digress.
Core i7 processors are the first to run on the 45nm Nehalem architecture, which includes such goodies as 30% lower power usage for the same performance, an integrated memory controller supporting DDR3 and better hyperthreading performance. The Core i7 processor I went with for this build is the low-end 2.66GHz quad-core Core i7 920 processor, namely because the next processor up had a huge price difference.
In short: Why build a new computer on the now-outdated Core 2 Duo/Quad platform? Start with a low-end Core i7 setup and if you feel the need for speed later on, just get a faster Core i7 processor (or overclock).
Why Windows 7?
The reviews are in and Windows 7 is leaps and bounds better than the 3 year nightmare known as Windows Vista. Reasons for this include much better device driver support (my printer just… worked!), a hugely revamped window manager (Aero) and pleasant performance (Windows 7 will actually run on a netbook without being horribly sluggish).
The number one feature I have come to enjoy with Windows 7? Aero’s hot keys for Aero Snap:
Win+Up Arrow: Maximize the current window
Win+Down Arrow: If the current window is maximized, restore it; if the current window is restored, minimize it
Win+Left Arrow: Dock the current window to the left half of the screen
Win+Right Arrow: Dock the current window to the right half of the screen
It’s not quite like Exposé but it sure does bring a lot of convenience to Windows 7. Oh and Jump Lists. Those are great too. Aero Peek is spiffy as well. So is the new taskbar. And Shake..
I could make this section a whole post, so I’ll stop there. Read David Pogue’s thoughts on Windows 7 in the NY Times for a basic overview of Windows 7, then checkout this post detailing some of the Windows 7 interface.
Pre-orders of Windows 7 at Amazon.co.uk in the first eight hours of its availability surpassed the demand for Windows Vista in its first 17 weeks. It became the highest-grossing pre-order in Amazon’s history, surpassing sales of the previous record holder, the seventh Harry Potter book.
-Wikipedia
In short: None of my computers run any version of Windows right now so I am giving Windows 7 a shot. Windows 7 brings back the excitement I once had in Microsoft products — I used to watch Bill Gates keynotes (I vividly remember watching the stream of Gates at XP’s launch on 10/25/01) like I now do Steve Jobs keynotes.
Parts List
Prices as of October 2009
- Shuttle XPC SX58H7 $625
- LG GGC-H20L Blu-ray drive Discontinued ($169 as of 6/08)
- 2 x 1TB Samsung F1 RAID class/certified hard drives 2 x $132
- 6GB (3 x 2GB) OCZ Gold DDR3 $129
- Intel Core i7 920 CPU $279 (snagged mine for $199 with some deal at a Micro Center store)
- XFX ATi Radeon HD4890 video card $195
- Shuttle PN20 Wi-Fi adapter $69 (got it for $50 on Newegg, but it’s now “deactivated” there)
- Microsoft Windows 7 Ultimate $319 for full, $219 for upgrade or free through Microsoft BizSpark
Note: Links above utilize my Amazon Associates tag. If you enjoy this blog and want to share the love, feel free to buy/browse through those links. One of the things I learned at BlogWorld Expo that I just came back from (that’s another post) is that it’s easier to sell a product, rather than get advertising. So I’m giving this affiliate stuff a shot. Otherwise, no hard feelings. I’ll keep blogging.
In short: A good amount of fast RAM, quad-core CPU, ~high-end video card with 1GB GDDR5, and lots of storage. A fine setup to put Windows 7 and any media/gaming tasks I have to the test.
The Build
As with most Small Form Factor PCs, the Shuttle SX58H7 has rather cramped internals but the case’s superb design, with a removable drive cage, makes setup fairly easy. I’ll let the pictures do the talking:
Yeah I admit it, this post is more about detailing the computer build and the why’s about it rather than a pure how to article. If you have any questions about the specifics of building this, or any, computer drop me a line in the comments or my contact form.
This system is equipped with two 1TB Samsung Spinpoint F1 hard drives sporting RAID certification. While you can just about RAID any two identical drives, if they are not RAID certified they are more likely to get dropped out of the array when doing error recovery. That is to say that the RAID controller might think the drive is offline/taking too long to respond while it is really just in the middle of some hefty error recovery, and the controller will incorrectly drop it out of the array; thus degrading or failing your RAID array. These RAID certified drives make those issues a thing of the past. (However, I’m not sure how relevant that still is as the ICHR10 RAID controller with the X58 chipset isn’t too shabby either.)

Setting up 2×1TB RAID

Installing Windows 7 Ultimate
While not initially intended to be a replacement for the HTPC I built and wrote about last year, it seems like this new computer has become my primary media PC.
Questions?
There will very likely be a follow-up to this piece, so please let me know what you’d like to see next – suggest on Skribit (and/or comment below). Did you end up waiting in line for the Windows 7 midnight launch? Are you planning on upgrading to Windows 7 for your PC? Thoughts on SFF computers? on Core i7? Price still too high? on Windows 7? I’m curious to hear your thoughts.
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Nice job, compatriot!
I am using windows XP on my PC, but I don’t think I’ll be switching to 7 right away. I don’t want to install windows 7 and then find out that my development environment doesn’t work on it.
As for the follow-up post, I’d love to hear how far the claims are true that 7 is almost as good as the Mac OSes. I’ve already suggested it on Skribit.
Great article! I much look forward to the sequel :)
The video card fan intake seems to be really close to the casing, does it not run too hot? How is the overall noise level of the Shuttle? It seems to me that such a small case with such powerful hardware and 500 watt psu must run either really hot or be very noisy.
Hi Paul. Just discovering all the great stuff on your blog. Definitely want to put one of these on my wish list. Using my Ps3 as a media hub right now but I think this might just be in my future.
Thanks,
Eddie
Cool article.
Just shows that even a barebones i7 kit fully justifies the cost of a new 27″ (i7) iMac. ;-)
Not good, now I’ve got the bug to build something. I used to work on PC’s for years and it’s been a while since I did any serious tinkering. And I do love me the small form factor on these. Is it wrong that I dream of one wall of these and another wall of monitors and all the interwebs streaming into my home? Why does everyone look at me when I say that?
Great write up!
Congrats Paul!
It´s always nice to see somebody who is not a “brainwashed”, pro or con Apple/Microsoft/Linux it doesn´t matter if the product is good or not. Keep doing your job based on facts!
Hi, which driver do you used to run the WIFI module PN20 ?
Is this the vista driver or a driver for Seven ?
Best regards
yves
I don’t quite remember but I used the Vista driver.. I think I had to do something else to get it to work but it was easier than I expected (from all the people on forums saying they couldnt get it to work). Let me know if you run into any issues.
Shuttle support is generally pretty crappy when it comes to peripheral drivers, so I was happy when I got this working.
The pic of Jeremy Clarkson is pretty good.
That’s a pretty sick machine. I love the small form factors too. I am in the process of downloading Win 7 Ultimate from Bizspark, although I’ll just be trying it in virtualization on the Mac for now.
Hi Paul – excellent post!
If you could, please comment on the noise (if any) from the fan. I’m curious how it would sound next to a typical iMac.
David – at idle, the Shuttle measures to about 45dB (assuming my iphone decibel meter app is accurate), with it occassionally pulsing faster when it gets hot/under load. From what I remember of my old iMac, which was pretty silent, the Shuttle is in fact louder but not by much, especially if you tuck it away in the corner somewhere. It only has 1 fan, which you can replace to a quieter 92mm fan later on, to be on par with the iMac.
Came over here looking at Thesus themes and found a LOT of cool stuff.
I’ve been running W7 since day one of the beta program. Got no complaints, like it a lot actually. I completely skipped Vista. XP>>W7.
Also have two MACs, including the new MacBook Pro 13″ that’s named “sexy.”
Hey, when you went to the Thesus theme, did you move an existing site to it?
I’m looking at moving a 150 page site to it, wonder how much of a nightmare this would be.
Thanks
Yeah, I moved from an existing theme to Thesis with very few problems. It’s a great theme and the creator is a Georgia Tech alum too. :-)
I know the i7 chip gets really hot. What kind of cooling are you using?
The Shuttle has its own heatpipe cooling system.
Interesting article. I’ve been in the throes of figuring out how to put my own Shuttle SX58H7-based machine and have to admit that I’m suffering from sticker shock and I haven’t even placed the first order for parts. Being a thorough person I’ve been comparison shopping each bit and the overall cost on the spreadsheet stubbornly sticks in the $1,800 range. Of course this includes the OS and a 60gB SSD which will hold the system and application files and a 2tB hard drive but still…
Maybe I ought to just hold out until Shuttle gets around to making a P55-based system. Of course there is no guarantee that that would be any cheaper. Sigh…
I’ve been a big fan of Shuttle boxes for a while now but for my latest install I’ve moved away from them. I wanted a SFF but with greater flexibility of choosing my own components. After a great deal of research I put together a system based on the LIAN LI PC-V351B and Core i7-860. There are some differences and compromises but overall I’m very happy with it and its an improvement over all my current shuttles.
Hi Paul,
I’m gonna build one of these Shuttles very soon and want to do a RAID 0 config like you’ve done using a pair of Intel X25-M 80GB SSDs but have never done it before. Could you be a saint and walk me through the RAID setup steps from BIOS to Intel Matrix Storage Manager to installing the OS (Win 7) … I would be eternally grateful!
Hey Vinny, sorry for the delay – here we go:
- on boot, press Delete to get into the BIOS
- go to Integrated Peripherals, then select OnChip IDE Devices. set SATA Mode to RAID
- save and exit
- hold down control+i on this boot, and it will take you into the Intel Matrix Storage Manager config utility
- select Create RAID Volume (and the rest is me just guessing as I already have my array setup so I cant go through the steps), then select the drives and raid type (im guessing RAID 0 in your case), and then create the array. save.
- on the next boot, go back into the BIOS, go to Advanced BIOS Features, set 1st Boot Device to the RAID array you just made
- save and exit
- install windows 7 and it will see the new array as a single drive and install as normal!
Hope you found this handy! If you are still purchasing the parts, I’d appreciate if you went through the links in this post so I can get a tiny bit of amazon commission. :-)
Best,
Paul
Cheers for all the help Paul, much appreciated dude.
VP
How is the machine treating you so far?
-Buzkie
It’s still working out great!
Greetings Paul,
I’ve been reading your blog recently, I found it while looking at reviews on the Dell 30″ display (I’m looking to spice up my MBP4.1) I can’t decide if I should go with a new display, or upgrade my desk with a new 27″ i7 iMac.
After looking at this post, I’m starting to consider another option. This might be a lame question but I’m going to ask it anyway. Would that shuttle support OS X 10.6.2? It would be neat to build my own dream machine, but the thought of going back to a windows OS w/o bootcamp makes me want to puke.
It depends how good you are with hackintoshing computers haha. In short the hardware isn’t the best supported. I searched around for a while but there’s a lot of hacking involved and the end product doesn’t work that well.. so no. (and it would be like 10.5.7 I’m not sure 10.6 has been OS x86′d yet)
Give this a read: http://www.insanelymac.com/forum/index.php?showtopic=137996
As for displays… well you should wait for the upcoming Dell 27-inch monitor! 2560×1440 res just like the 27-inch iMac. I think I might be picking one up when it’s out.
Thanks for reading, hope you’ll subscribe!
Thanks for the quick response,
I’ll make sure to check out the 27″ dell monitor. Just curious, what did you end up doing with your 30″ HC display? I noticed it’s not on your “stuff i use” page.
I actually sold it .. it was too big for me! And the guy I sold it to (editor-in-chief of Engadget) thought it was too much too, and he sold it like 2 weeks later. Hahah. I am quite happy with my 24″ dell and my 17-inch MacBook Pro.
Paul,γεία σου. Δέν έχω εμπειρία στα pc και θέλω την βοήθεια σου τη βιβλίο να αγοράσω γεια να μάθω περισσότερα για τα pc. έχω τώρα το vista kai θέλω να βάλω το i7. Είναι καλή επηλογή ή οχι ?
Σε ευχαριστώ Τony K.
How To: Build a Microsoft Windows 7 and Intel Core i7 PC using a … http://bit.ly/3qpHjQ
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“How To: Build a Microsoft Windows 7 and Intel Core i7 PC (Part 1)” http://bit.ly/1×5F2w
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How To: Build a Microsoft Windows 7 and Intel Core i7 PC using a … http://bit.ly/4AfmLN
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How To: Build a Microsoft Windows 7 and Intel Core i7 PC using a … http://bit.ly/3ZpsWy
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Stammy’s new Core i7 box is very similar to what I had in mind. http://bit.ly/37djaX – will start putting one together after London.
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